Automatic High Speed 12000bph PET Bottle Unscrambler

This mini mineral water machine works harmoniously with air-conveyor belt, It holds the bottles by the neck, thus, reducing the possibility of bottles falling over during conveying process. This machine is used to fill still water into pet bottle and with screw caps capping function. This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles

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Detailed Images

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Unscrambler .jpg

                                                      Bottle Unscrambler 


                                               Plastic Bottle 



Machine parameters

Main features : 

1.Main motor reducer adopts torque limited mechanism in order to prevent machine failure to damage the machine.

2. Adopt twice putting forward unscrambling mechanism, ensure every working station for dropping bottle has bottles ,improve bottle coming out efficiency.

3. Adopt hanging bottle opening transportation air passage to avoid bottle turnover during transportation.

4. Set up removal mechanism of damage bottle

5. Set up jamming bottle detector, automatic shutdown and alarm while jamming bottle

6.Set up no bottle detector, is used for lifter sending out working signal, lifter can supply bottle automatically 

7. Transporting bottle air passage has photoelectric switch and is used for control start and stop of bottle unscrabmbler.

8. Bottle unsrambler has grease filling nozzle and can fill lubricating oil for gear ,bearing and cam.

9. Set up maintenance door and mold change door

10. Main electrical component (frequency inverter, PLC,photoelectric switch, relay)adopts MITSUBISHI,OMRON,SIEMENS,ETC.

11. Air circuit system adopt imported products

Model

ZG-12

ZG-16

ZG-18

ZG-21

Work position

12

16

18

21

Production capacity(b/h)

6000-8000

8000-10000

12000-15000

18000-20000

Gas source pressure(Mpa)

0.7

0.7

0.7

0.7

Gas consuming volume(m3/min)

0.5

0.5

0.5

0.5

Suitable bottles type(mm)

350-1200ml 

φ50-90

350-1200ml 

φ50-90

350-1250ml

H=150-290

350-1250ml

H=150-290

Main motor power(kw)

2.2

2.2

3.0

5.5

Fan power(kw)

2.2

2.2

2.2

2.2

Dimension(mm)

φ1800x2000

φ2100x2150

φ2650X2290

φ2800x2400

Weight(kg)

2500

3500

4200

5200

 

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Production lines flow chart

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Water treatment system


water purification machine to treat fresh water for pure, drinking, mineral water. Our plant could make drinking water, mineral water, pure water and potable water from the water sources: Ground, spring, well, river, brackish, lake water and etc.
Raw water source: Bore whole, river, well, mountain spring, lake, etc

Blow molding system


Automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.


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Automatic labeling machine


It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.

Shrink wrapping machine


This Pet Bottle Shrink Wrapping Machine is a kind of automatic unmanned operation of the L type sealing and cutting machine, widely used in mass production packaging line production, suitable for different width and height products. The Pet Bottle Shrink Wrapping Machine also has the function of contact , specially designed for packing small products. 

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Why choose us

1. We are the direct manufacturer, we have been engaged in development and manufacturing of beverages and liquid food filling machines for more than 10 years, our plant area of 4000m2, with independent property rights.

2. We have a professional team for exporting, we can supply stable quality faster delivery and clearly communications.

3. We can make custom manufacturing, our technical team can design different size and products to meet your special requirements.

4. Without getting customer’s approve, we will not ship the equipment hastily, every equipment will be tested continuously 24 hours before loading, we will control every step strictly in the process of manufacture.

5. All of our equipment will have 12 months guarantee, and we will supply techinical servie all equipment life.

6. We will supply the spare parts fast and with cost price.



Applications

Automatic Bottle Unscramble Machine

The machine is suitable for unscrambling polyester bottles and make them in one line, then discharge them by vacuum conveyor, its features are as followed: PLC program controlling, digit show speed, automatic. High speed operation, easy to combine with all kinds of filler or filling production line.Unscramble the plastic bottles, then transfer them to conveyor in order and certain direction and feed them into other equipments to finish next procedure(such as rinsing hand filling etc), decrease labor intensity and improve productivity effect, also twice polluting caused by hand touching PET bottle.

Machine parameters

ModelZG-12ZG-16ZG-18ZG-21
Work position12161821
Production capacity(b/h)6000-80008000-1000012000-1500018000-20000
Gas source pressure(Mpa)0.70.70.70.7
Gas consuming volume(m3/min)0.50.50.50.5
Suitable bottles type(mm)350-1200ml
φ50-90
350-1200ml
φ50-90
350-1200ml
H=150-290
350-1250ml
H=150-290
Main motor power(kw)2.22.23.05.5
Fan power(kw)2.22.22.22.2
Dimension(mm)φ1800x2000φ2100x2150φ2650X2290φ2800x2400
Weight(kg)2500350042005200

Features

  • The main motor speed reducer applies torque limit mechanism to avoid harming the machine when trouble happens.
  • Twice push rowing bottle mechanism is used to ensure every bottle location has bottle which apparently prompts bottle output efficiency.
  • Bottle handling air conveyor prevents bottles from dropping down when in transportation.
  • Damaged bottles shall be rejected according to the reject mechanism.
  • This machine is equipped with blocking bottle detector. It will stop and alarm when bottle blocks.
  • No-bottle detector will send signal to elevator immediately when the bottle quantity is few and elevator shall supply bottles automatically.
  • Photoelectric switch is installed on the air conveyor to control the unscramble machine.
  • Bottle unscramble machine has oil mouths which make the gear, bearing and cam lubrication conveniently.
  • Main electrical appliance (Inverter, PLC, Photoelectric switch, Relay) is from MITSUBISHI, OMRON, SIMENS and so on
  • Air system uses TAIWAN AIRTAC.

Applications

  • It is used for different shapes and materials bottle and container (round, square, flst etc.)
  • It is widely used in pharmaceutical fields, health care products fields, foods etc.
  • It can be controlled only one switch and one frequency knob, very convenient.
  • When you want to change the exit width, you only need adjust the copper nut.

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