15000BPH Bottled Water Filling Line Project in Indonesia

2. Project Objectives:

• Production Capacity:
  The new production line needed to achieve an output of 15,000 bottles per hour to meet market demand.
• Automation Level:
  The line was required to be highly automated to minimize manual intervention and maximize production efficiency.
• Equipment Configuration:
  The production line needed to include full-process equipment, covering washing, filling, capping, and labeling, ensuring seamless coordination between all stages of production.
• Quality Control:
  The equipment had to feature strict quality control systems to ensure that every bottle of water produced met international drinking water standards.

3. Why the Client Chose SinoPAK TEC:

3.1 High Production Efficiency:

• Optimized Production Line Design: Our production lines are designed to enhance output and efficiency, meeting the client’s production needs.

3.2 Flexible Customization Options:

• Tailored Solutions: We provide flexible customization options to suit the client’s specific production processes and product types.

3.3 Advanced Technology:

• Industry-Leading Performance: Our production lines use the latest technology to ensure leading performance in terms of speed, precision, and stability.

3.4 High-Quality Materials and Components:

• Durability and Reliability: We use high-quality materials and equipment to ensure the durability and reliability of the production line.

3.5 Comprehensive After-Sales Service:

• Quick Response Support: We offer fast-response technical support and services to ensure that any issues encountered during operation are promptly resolved.

4. Challenges and Solutions During Commissioning:

4.1 Water Quality Not Meeting Standards:

• Problem: The bottled water quality tests showed that the water did not meet the required standards.
• Solution:
  • Checked the quality of the water source to confirm if there was any contamination.
  • Ensured that the filtration system was functioning properly, with timely cleaning or replacement of filters.
  • Verified that the disinfection system (e.g., ozone, UV) was working effectively to ensure proper sanitization.

4.2 Inconsistent Bottle Filling:

• Problem: The water level in different bottles was inconsistent.
• Solution:
  • Adjusted the filling valve to ensure consistent opening times and flow rates.
  • Checked and calibrated the sensors to ensure proper operation.
  • Ensured that the bottles were correctly positioned to prevent misalignment, which could lead to uneven filling.

4.3 Loose Sealing:

• Problem: Some bottle caps were not sealed tightly, resulting in leaks or loose caps.
• Solution:
  • Checked the sealing machine’s temperature and pressure settings to ensure they met the specifications required for the bottle caps.
  • Inspected the quality of the bottle caps to ensure they were not damaged or deformed.
  • Ensured that the bottle necks were smooth and free of debris, which could affect sealing quality.

4.4 Label Application Issues:

• Problem: Labels were not being applied evenly, were misaligned, or were falling off.
• Solution:
  • Adjusted the labeling machine to ensure proper positioning and pressure during label application.
  • Ensured that the labels and adhesive were compatible, and that environmental factors like temperature or humidity were not affecting adhesion.
  • Regularly cleaned the labeling machine to prevent dirt or debris from impacting label application.

5. Client Feedback:

Mr. Andi expressed great satisfaction with the solutions provided by SinoPAK TEC, particularly praising the efficiency and stability of the production line, as well as the promptness of our after-sales service. He acknowledged that this production line has laid a solid foundation for the future growth of his company and looks forward to continuing to benefit from SinoPAK TEC’s advanced technology and high-quality service in future collaborations.