4000BPH Beer Glass Bottle Filling Line Project in Russia

2.Project Objectives:

• Production Capacity:
  The new production line needed to achieve an output of 4000 bottles per hour, using glass bottles with crown caps.
• Automation Level:
  The line was required to be highly automated to minimize manual intervention and maximize production efficiency.
• Equipment Configuration:
  The production line needed to include filling, capping, and labeling equipment, ensuring seamless coordination between all stages of production.
• Quality Control:
  The equipment needed to feature strict quality control systems to ensure that the beer produced met international drinking standards.

3. Why the Client Chose SinoPAK TEC:

Initially, Mr. Саша reached out online to inquire about technical issues related to carbonated filling equipment. As he already had a small beer filling production line, our sales team, with the support of our technical experts, provided constructive suggestions that helped him resolve these issues.

Reasons for Choosing SinoPAK TEC:

• Diverse Product Line: We can customize production lines based on the client’s needs, supporting the production of different flavors and types of beer.
• High Adaptability: Whether for small-scale breweries or large-scale industrial production, we can provide suitable solutions.
• High-Quality Materials and Components:
  • Premium Materials: All equipment and materials we use meet high standards, ensuring product safety and hygiene.
  • Durability: The equipment is designed to be durable and capable of operating reliably in high-load production environments.

4. Challenges and Solutions During Commissioning:

4.1 Temperature Control Malfunction:

• Problem: The temperature control system failed to accurately regulate the temperature.
• Solution: We checked the temperature control sensors for proper operation, regularly calibrated the sensors, ensured that the cooling or heating systems had no leaks, and maintained the equipment in good working condition.

4.2 Water Leakage:

• Problem: Leaks in the pipelines or containers caused production interruptions.
• Solution: We regularly inspected the seals of pipes and valves, replaced them with appropriate materials, and quickly repaired any leaking areas.

4.3 Inconsistent Mixing:

• Problem: Uneven mixing of ingredients resulted in variations in taste.
• Solution: We checked the operation of the mixing equipment to ensure even mixing. Adjustments were made by increasing the mixing time or altering the mixing speed.

4.4 Automation System Failure:

• Problem: The automation control system malfunctioned, causing production disruptions.
• Solution: We maintained and upgraded the automation control system, regularly backed up programs, and developed an emergency manual operation guide to handle unexpected situations.

4.5 Gas Delivery Issues:

• Problem: The CO2 or nitrogen delivery system malfunctioned, leading to insufficient gas pressure.
• Solution: We inspected the gas pipelines and storage tanks, ensured the system was leak-free, replaced gas tanks promptly, and monitored gas pressure closely.

5. Client Feedback:

Mr. Саша expressed great satisfaction with the solutions provided by SinoPAK TEC, particularly praising the efficiency and stability of the production line, as well as the promptness of our after-sales service. He acknowledged that this production line has laid a solid foundation for the future growth of his company and looks forward to continuing to benefit from SinoPAK TEC’s advanced technology and high-quality service in future collaborations.