6000BPH Juice Filling Line Project in Pakistan

2.Project Objectives:

• Production Capacity:
  The production line needed to achieve an output of 6000 bottles per hour, using 2-liter plastic bottles, with a requirement for high-precision filling levels.
• Automation Level:
  The line was required to be highly automated to minimize manual intervention and maximize production efficiency.
• Equipment Configuration:
  The production line had to include full-process equipment, covering washing, filling, capping, and labeling, ensuring seamless coordination between all stages.
• Quality Control:
  The equipment needed to feature strict quality control systems to ensure that the juice produced met international drinking standards.

3. Why the Client Chose SinoPAK TEC:

Product Quality:

• High-Quality Standards: Our machines are capable of producing high-quality juice that meets international standards, ensuring excellent taste and nutritional value.
• Advanced Technology: Utilizing the latest processing technologies, such as cold pressing and additive-free production, our equipment ensures the freshness and safety of the juice.

High Efficiency and Production Capacity:

• Optimized Production Process: Our equipment is designed for efficient production, reducing production cycles and increasing output.
• Energy Efficiency: The machines operate with low energy consumption, helping to reduce production costs and align with sustainable development goals.

Flexibility and Customization:

• Diverse Options: We offer a variety of production line configurations that can be customized to meet the specific needs of the client, catering to different scales and market demands.
• Adaptability to Multiple Raw Materials: The equipment can handle various types of fruits, allowing the client to diversify their product offerings.

After-Sales Service:

• Comprehensive Support: We provide extensive after-sales services, including equipment maintenance, technical support, and training, ensuring the client has no concerns during operation.
• Quick Response: We offer rapid technical support in case of malfunctions or urgent needs, minimizing downtime for the client.

Cost-Effectiveness:

• Competitive Pricing: We offer competitive prices without compromising on equipment quality and performance, ensuring a good return on investment for the client.
• Long-Term Reliability: Our equipment is durable and has a low failure rate, reducing maintenance costs and replacement frequency, thus enhancing the client’s economic benefits.

4. Challenges and Solutions During Commissioning:

4.1 Juice Quality Instability:

• Problem: The taste or color of the juice was inconsistent, affecting market acceptance.
• Solution: We implemented precise control over production parameters such as temperature and pressure to maintain stability. Additionally, we introduced a quality control system to monitor and adjust production data for each batch.

4.2 Cleaning and Hygiene Issues:

• Problem: Inadequate cleaning of the equipment led to cross-contamination.
• Solution: We established strict cleaning and sanitation standards, ensuring comprehensive cleaning of the equipment after each shift. We used cleaning agents and disinfectants that meet food safety standards to ensure hygiene requirements were met.

5. Client Feedback:

Mr. Ahmed expressed great satisfaction with the solutions provided by SinoPAK TEC, particularly praising the efficiency and stability of the production line, as well as the promptness of our after-sales service. He acknowledged that this production line has laid a solid foundation for the future growth of his company and looks forward to continuing to benefit from SinoPAK TEC’s advanced technology and high-quality service in future collaborations.