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RXGGF50-32-50-12 Automatic Filling Making Machine For Fruit Juice Drink

The Fruit Juice Hot Filling Machine with its Wash-filling-filling-capping 4-in-1 unit is tailored for the production of glass or PET bottled drinking juice. The RXGGF Wash-filling-filling-capping 4-in-1 unit, a key component of this machinery, is proficient in executing the entire production process, encompassing bottle pressing, filling, and sealing. This streamlined operation significantly reduces material contact with external elements, leading to improved sanitary conditions, increased production capacity, and enhanced economic efficiency.

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Machine Parameters

Washing part

The bottle enters the bottle washing machine through the transmission star wheel. The bottle clamp clamps the bottle mouth and turns it up 180 ° along the bottle washing guide rail to make the bottle mouth down. In the specific area of the bottle washing machine (determined by the water distribution plate – the bottle washing water is pumped into the water distribution plate by the bottle washing water pump, and then distributed to the bottle washing clamp by the water distribution plate through 16 pipelines), the nozzle of the bottle washing clamp sprays sterile water to wash the inner wall of the bottle. After washing and draining, the bottle is clamped by the bottle clamp and turned down along the guide rail for 180 ° to make the bottle mouth upward. The washed bottle is led out from the bottle washing machine through the transition steel pulley (pure water bottle washing) and transmitted to the next process – primary pulp filling.

Pulp filling part

During filling, the bottle adopts positioning bottle hanging device, which operates stably and reliably. The bottle mouth is under the action of the travel guide rail of the plug filling valve on the hanging plate, and then the valve opening mechanism is opened under the action of the cylinder to start injecting certain material pulps (non-contact filling). When the set liquid level of the stroke is reached, the valve closing mechanism of the filling valve is closed, and then the bottle is exported from the primary pulp filling through the transition steel puller and transmitted to the next process – Secondary fruit juice filling.

Juice filling part

When filling, the bottle is lifted by cylinder, and the high-speed operation is stable and reliable. After the bottle mouth rises under the action of the cylinder, it is sealed with the filling valve, and then the valve opening mechanism is opened under the action of the cylinder to start filling. When the filling set liquid level is reached, the filling valve closing mechanism is closed, and then the bottle drops under the action of the pull-down cam and cylinder, and the filling is completed (to prevent the spraying phenomenon at the last disconnection from polluting the bottle mouth).

Capping part : 

After filling, the bottle enters the capping machine through the transmission star wheel. The rotation stop knife on the capping machine blocks the bottleneck and keeps the bottle upright and prevent rotation together with the outer bottleneck guard plate of the capping machine. The capping head rotates and rotates driven by the main shaft of the capping machine. Under the action of cam, the capping head can grasp, cover, screw and remove the cap, and complete the whole capping process.

The capping head adopts a magnetic constant torque device. When the capping head takes out the cover through the sub cover plate, the top cover sleeve butts the cover and centralizes the cover, so as to ensure the correct position of the cover in the capping die and ensure the capping quality. When the capping is completed, the capping head overcomes the magnetic slip and will not damage the bottle cap. At the same time, when the capping head rises, the top cover rod will push the cap out of the capping die.

The capping disc transmits power to the capping head through the pin wheel to ensure that its movement is synchronized with the capping machine. The bottle cap enters the capping disc through the cap channel, and then the bottle cap transmission star wheel transmits the bottle cap separately to the capping head according to the station.

 

Project Name:Fruit Juice With Pulp Hot Filling Machine
Model RXGGF RXGGF RXGGF RXGGF RXGGF RXGGF
14-12-12-5 16-12-16-5 24-16-24-8 32–24-32-8 40-32-40-10 50-32-50-12
Washing Nos 14 16 24 32 40 50
Pulp filling Nos 12 12 16 24 32 32
Filling Nos 12 16 24 32 40 50
Capping Nos 5 5 8 8 10 12
Capacity(BPH) 3500 5000 10000 12000 15000 18000
Suitable bottle Glass bottle and PET bottle
Bottle Volume 150ml to 2.5Ltr (Customized)
Bottle diameter(mm) Dia50-Dia115
Bottle height 160-320mm
Pulp size(mm) 2-5mm diameter(Customized)
Compress air pressure(Mpa) 0.3-0.4
Washing medium Aspetic water
Rinsing pressure(Mpa) >0.06  <0.2
Filling temperature 85~90℃
(℃)
Filling theory Micro negative pressure filling/ Plug valve pushing pulp filling
Application Fruit juice with pulp hot filling machine
Total powder 3KW 4KW 4KW 4KW 5.5KW 5.5KW
Measurement 3000*1770*2700 3700*2260*2700 4400*2050*2650 5000*2250*2700 6200*3300*2700 7360×3460×2650
(mm)
Weight 3200kg 6000kg 10000kg 12000kg 15000kg 18000kg

Production Lines Flow Chart

Water treatment system

Water treatment system

Through our water purification machine, we can effectively process fresh water, resulting in pure, drinking, and mineral water. Our manufacturing facility is equipped to manufacture drinking water, mineral water, pure water, and potable water, sourced from a wide range of water bodies including groundwater, mountain springs, rivers, wells, brackish water, and lakes. The raw water sources we work with include boreholes, rivers, wells, mountain springs, lakes, and more, forming the core of our water treatment operations.

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Juice preparing system

Juice preparing system

Use squeezing, peeling, centrifugation, etc. to obtain juice from fresh fruits. Using sugar, mixing, UHT sterilization, homogenization, etc. to obtain blended fruit juice.

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Blow molding system

Blow molding system

With our automatic blow molding machine, you can effortlessly create PET plastic containers and bottles in various shapes. It is widely utilized in the production of carbonated beverage bottles, mineral water containers, pesticide bottles, edible oil containers, cosmetic bottles, wide-mouth containers, and hot-fill bottles.

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Automatic labeling machine

Automatic labeling machine

OPP hot melt glue labeling machine is the newest continuous operation of the labeling machine. The mainly used for container labeling cylindrical shape of detergents, beverages, mineral water, food etc. The material of label is using environmentally material of OPP films. It can be automatically oxidative decomposition and reduce production costs by more than 30 percent. Labeling machine is control by PLC touch screen, all electric eye is using imported advanced configuration. This labeling machine with high speed

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Shrink wrapping machine

Shrink wrapping machine

As the latest upgraded packaging equipment, our equipment is a brand new packaging equipment designed and manufactured based on the characteristics of heating shrinkage of packaging film. It can arrange single product (such as PET bottle) automatically, assemble into groups, push bottle servo, wrap film servo, and finally form a set package after heating, shrinking, cooling and finalizing. After packaging, the products are bound firmly, the appearance is regular and beautiful, and the packaging cost is saved.

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 Palletizer machine

Palletizer machine

According to a certain order, palletizer stacks the packed products(in box, bag, bucket) to the corresponding empty pallets through a series of mechanical actions so as to facilitate handling and transporting batches of products to improve production efficiency. Meanwhile it can use stack layer pad to improve the stability of each stack layer. Various forms designed to meet different palletizing requirements.

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Why Choose US

  1. We are the direct manufacturer, we have been engaged in development and manufacturing of beverages and liquid food filling machines for more than 10 years, our plant area of 4000m2, with independent property rights.
  2. We have a professional team for exporting, we can supply stable quality faster delivery and clearly communications.
  3. We can make custom manufacturing, our technical team can design different size and products to meet your special requirements.
  4. Without getting customer’s approve, we will not ship the equipment hastily, every equipment will be tested continuously 24 hours before loading, we will control every step strictly in the process of manufacture.
  5. All of our equipment will have 12 months guarantee, and we will supply techinical servie all equipment life.
  6. We will supply the spare parts fast and with cost price.

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